Profile

All these cables are designed and manufactured as per Indian / International standards or as per customer specific requirements which includes Control Cables (upto & include 1.1kv), Pvdf Cables, Twin Jumper Wire, PVC Flexible Cables, Pvc Submersible Cables, Co-Axial Cables, Armoured Cable, Telecommunication Cables, Drop Wire Telecommunication, Instrumentation, Load Cell & RF etc. Our work is manned by a team of professionally and technically qualified and experienced Engineers.Icon Cables offers the latest generation products with continuous quality improvements, in order to provide product and service excellence to customers.Approved quality systems to ISO: 9001 are established to ensure that every process is controlled from receipt of orders to the dispatch of goods to customers. Investment in advanced measurement and test equipments/techniques provides product quality assurance. Highly sophisticated electrical, electronic, dimensional and mechanical test systems are installed to demonstrate the quality of company's wide range of cables.Total Quality monitoring systems are adopted to ensure that consistent, reliable, high quality Products and services are provided cost effectively, through the optimum use of the company's resources - people, plant and processes. Our principal asset is our people - highly motivated and trained professionals. Our principal investment is in technology - technology that is always in step with the changing needs of the customers. This blend of exceptional human resources and technology has enabled ICON to become prominent in the cable industry in India.

company profile

Basic Information Business Type Supplier Manufacturer Exporter Ownership & Capital Year of Establishment 2000 Ownership Type Public Limited Company Trade & Market Major Markets East/Middle Africa North Europe Middle East South East Asia Annual Turnover US$ 1-10 Million (or Rs. 4-40 Crore Approx.) Team & Staff Total Number of Employees 51 to 100 People

	Our Product Portfolio We develop Cables and Wires which are reliable and give excellent performance. These products are made of materials which are procured from reliable vendors and subjected to quality tests. The durability and reliability of our products are much appreciated. Our wires and Cables are designed with precision and include a comprehensive range like Copper Cables, Cat 5 Cables, Control Cables, Instrumentation cables, Drop Wire, Co-Axial Cables, Armored Cables, Customised Cables, Load Cell Cables, Specialized Cables, Twin Jumper wire, telephone cables, PVC Submersible Cables, PVC flexible Cables. Our products have the following salient features: Reliable Excellent performance High conductivity Unique designs Power load carriers Cost effective High quality

	Our Team Our technical workforce is well equipped and geared up in all aspects of procurement, testing, production and delivery. We have invested in technology and ensure that we recruit technologically driven employees who can offer expertise and possess industrial knowledge in the field of wires and Cables. Thus we have formed a team who possess profound knowledge, team spirit and winning attitude. Our team work in tandem and are able to produce flawless range of products. Their devotion to duty and hard work has strengthened our company’s foundation. Our successive achievements have give us high potential to become a leading industry. We organize regular training and meeting sessions which has created a friendly and conducive environment in the organization. Some of the key members in our organization are: Procurement agents Quality controllers Technicians Electricians Engineers Research & development personnel Sales & marketing professionals Skilled & semi skilled worker

	Quality Objective The emphasis in the business is on providing solutions to customer requirements, generating cost savings and competitive advantage through continuous innovation. To achieve and maintain consistent quality in our products and services through implementation of comprehensive quality system. To enhance productivity through improved working methods, regular communication, information and training to motivate employees To achieve recognition within and outside the country as a reliable business enterprise. The company strives towards manufacturing products which maximise safety and minimize environment hazards.

	Quality Assurance We have a complete in-house manufacturing and testing facilities as per leading international standards and follow a strict Quality Control System, which covers monitoring of Quality starting from raw material procurement, in-process quality and final testing of cables according to defined standards Investment in advanced measurement and test equipments/techniques provide product quality assurance Highly sophisticated electrical, electronic, dimensional and mechanical test systems are installed to demonstrate the quality of company's wide range of cables. Total Quality monitoring systems are adopted to ensure that consistent, reliable, high quality Products and services are provided cost effectively, through the optimum use of all resources. Independent pre-shipment test inspection of products offers opportunity to our customers for evaluation of performance based on design parameters.

	Our Infrastructure Facility We have a magnificent infrastructure spread on a vast area and capable of producing quality precision components in bulk. We are technologically advanced unit and employ the latest techniques in building precision components. Our machineries conform to the highest standards of safety and are well maintained by sophisticated maintenance technologies that aid our professionals in developing and designing precision components with ease. Our machineries help in designing products which are known for reliability and performance. We also have a ware house and Research and development unit in addition to the manufacturing unit. An advanced in-house quality testing facility enables our quality controllers to maintain the high quality of our products. Our Infrastructure has the following features: Production Capacity Safety Standard Reliability & Performance Plant / Machinery Testing Facility

	Our Research & Development We encourage extensive R&D activities in our organization, as we are flexible and want to improve our products in terms of quality and features. We keep our products up to date incorporating the latest trends that prevail in the market. We are the trendsetters of innovative features in our product range. Our research team is competent and excellent in conducting surveys and understanding the trends in market. They work closely with production unit and aid in fabricating products with irresistible features. Their contribution in enhancing features of our product range with indigenous technologies is worth mentioning.

	Our Warehouse and packaging We have a huge technologically updated ware house where our raw materials and finished products are stored and highly secured with all the modern storage facilities. All preventive measures have been taken in our warehouse to ensure products are protected against corrosion, theft, fire and environmental hazards. Compartmentalization offers easy retrieval of our products. Further our ware house is well lighted, capacious and well manned by our warehouse staff.

	Process Flow Chart Process The finest electrolytic grade (E C.) Grade pure copper or (E. C.) Grade aluminium is used for processing the conductor The process begins from reducing the wire rod to desired diameter of wire (Wire Drawing). A pre determined number of wires (3-91) are then stranded together In form a conductor, in des red profile (Stranding). In case of flexible wires, this process of stranding is ea/led Bunching. The conductor is then coated with uniform layer of PVC/PE compound or XLPE compound, with the specified thickness and colour as the case may be. which id called a core insulation. Required number of cores will be then put together along with fillers and laid up to form a Cable (cable-laying up) these number of cores vary from 2 - 100 depending upon the type of cable being manufactured. Incase of single core cable, the insulated care R sent tor sheathing directly But in respect of multi core armoured cable, the laid up cable is given an extruded/taped coating of PVC/PE to cover the laid up cable, which is called inner sheath. The inner Sheathed cable is then armoured either with flat steer strip or with round steel wire. The armoured cable is then covered with TV /RE compound of required quality and colour to give it what is called the outer sheath_ Outer sheath is marked with the trade marks of the company, voltage grade, specificatRn details & any other details as required by the customer. The finished cabre is then wound on wooden drums and sent to the laboratory for pee despatchtesting. Exhaustive tests are done & then only cable is despatched. Nomenclature of Symbols A Aluminium conductor When type desmnation does not contain ')E in the beginning then the cable is with copper conductor. 25 XLPE Y PVC insulation When last in type designation, it stands PVC outersheath. W Galyanized round steel wire arnnour. F GaWanizes flat Meel strip armour. re Circular solid conductor rm Circulah stranded conductor sm Sector shaped, stranded conductor

	Why Us ? We are a prominent organization and an ISO:9001 Certificate holder that is committed to develop quality, high precision Cables and Wires. Our Company is second to none in the domain as it has the following salient features: High quality range Technologically advanced facilities Skilled professionals Timely delivery State-of-art infrastructure Strong R&D department Customized solutions

Facilities

Production Capacity & Capability
Icon Cables is one of the leading cable manufacturer in the India, and since 1986, has been meeting the requirement of customers for the following reason:-
Product Quality
Icon is committed to supplying its customers with the highest quality of product and of service compare favourably with the most successful companies in the world.
Quality System
Certified to ISO: 9001 standard
Icon's Quality Management System conforms to the ISO :9001 international quality system standard and is certified by ICL who are an internationally recognized quality authority. Icon is particularly proud to have achieved registration to ISO: 9001 as it is an independent confirmation that it manufactures and tests cables consistently to accepted standard. ISO: 9001 is therefore a reassurance to our customers that the products supplied by the company are equal to the standards used all over world.
Safety
Icon is able to maintain a close watch on world developments in cable technology and regulations and therefore ensure that our products are designed and constructed to be hazard-free under the prescribed conditions of use. Icon uses only tried and tested material and processes in full compliance with all relevant British and International standard. Our cables are therefore manufactured for safe use without risk to health on the understanding that users will exercise the same degree of care in their selection and application.
Reliability
Icon constantly monitors its manufacturing processes and operates stringent quality assurance procedures to give long-term reliability. Our cables are therefore free from material and manufacturing defects.
Performance
Optimal cable performance can be provided only by a company like Icon, with assess to the lasted developments in conductor, insulation and protective material technology. Icon cables have an installed capacity of 500 Kms of Armoured Cable per month or 8000 Core Km insulation of single core. Financially, we are enjoying various credit facilities with Union Bank of India, and they have always extended cooperation to strengthen our capacity and capability. To meet ever-growing demand for products of Icon Cables, we are into continuous expansion & improvement in our production capacities.
Plant /Machinery
State of art machinery includes:
· Extruders with complete Electric Panel Board, Water Trough, pay-off, take-up, caterpillar etc.
· High Speed copper Bunchers.
· Laying machines complete with tapping head, caterpillar & take-up.
· High speed standing / Armouring machines.
· PVC/PE compounding mixers for excellent blend.
· 24/48 Bobbins Braiding machines.
· High speed taping heads.
· Diesel Generators for Backup Power Supply.
· Overhead cranes of 3T/2T/1T.
· Band marking / sequential marking / Printing machines.
Testing Facilities available:
· High voltage testing Equipments (AC) Range upto10 KV.
· Million megohmeter-500 Volts.
· Spark tester- (0 to 15KV).
· Tensile tester range 250 kgs
· Profile Projector
· Dumb-bell Cutting Machine
· Travelling Microscope (Least Count 0.01mm)
· Kelvin's Bridge for Resistance measurement
· Digital Meters - Ohm-Meters / Milli Ohm-Meters / Micro Ohm-Meters
· Weighing Balance
· Zinc Coating testing unit
· Ageing Ovens 0 to 150°C
· Thermal Stability test apparatus (0 to 300°C)
· Cold Bend, Cold Impact testing chambers
· Laser Measuring system
· Capacitance Meter
· LCR Meter
· Signal Generator & Level Meter
· Micrometers, Verniers etc.
· Water Bath for Voltage test.
· Attenuation Meter
· Capacitance Unbalance Meter (DCM)
· Roll Mill
· Hydraulic / Die Press
Testing Equipments for FRLS Cables:
· Oxygen Index Test Apparatus: For carrying out Oxygen and Temperature index tests as per ASTM D 2863
· Smoke Density Test Apparatus: For carrying out Smoke density test as per ASTM D 2843
· Flammability Test Apparatus: For carrying out flammability test as per IEC, Swedish Chimney.
· Halogen Content Test Apparatus: For determining HCL content as per IEC: 754(I)
· Ageing Ovens: For Ageing purpose.
Contact Details
Icon Cables Limited
Mr. Nipun Rathi  (Manager)
A - 291, 1st Floor, Okhala Phase - 1
New Delhi, Delhi - 110 020, India
Email    :     sales@iconcables.net, nipun@iconcables.net
Telephone     :     +(91)-(11)-40685111
Mobile     :     +(91)-9560685111/ 9560698285
Fax     :     +(91)-(11)-40685121